Pure sine
wave Inverter using PIC microcontroller, power inverter, solar inverter and
grid tie inverter are manufacture now a days in two ways:
- Switch mode power supply method
- Common method or old method
Diagrams below shows the difference between
both methods.
INVERTER USING OLD/COMMON METHOD
INVERTER USING SWITCH MODE POWER SUPPLY(SMPS)
In above
diagrams both methods are used in inverters. But SMPS method is used in latest
pure sine wave inverter. Because Switch mode power supplies are more efficient
than old method. SMPS method have high efficiency, low harmonics distortion and
low stand by losses. I will also discuss SMPS method in these tutorials on Pure
sine wave inverter.
In first
diagram two square wave outputs are used to drive MOSFETS of push pull
converter. If you are generating square waves with microcontroller.Then you
have to use mosfet driver like IR2112 to drive push pull converter MOFETS. You
can also use PWM controller IC’s to generate two square wave. The advantage of
using PWM controller IC’s is that you don’t have to used MOSFET driver. SG3524 IC is a good PWM ic and another advantage is
that one can easily implement feedback through these IC’s. I will explain SG3524
use in next tutorial.
Selection
of MOSFETS depend on power rating of your inverter design. Commonly IRF2804 is used in some of inveters. Push pull
topology is used due to its high power handling capability and we want to step
up DC voltage from 12/24 volt to 311 volt ( peak of sine wave voltage). Chopper
or high frequency transformer is used step up Dc voltage. Rectifier is used to
rectify voltage into pure DC after chopper. Selection of diodes for rectifier
circuit also depend on power rating of power inverter.One should check maximum
forward current and voltage capability of diodes. It is better to use LC filter
after rectifier circuit. But if you use capacitor of 400V , it will also work
fine.
After
rectification 315 volt output from Dc/dc to converter is fed to H bridge. H
bridge is used to generate positive and negative cycle of AC voltage. H bridge
switches selection also depend on power rating of power inverter. I have used IRF2804
in final year project “hybrid pure sine wave
inveter”. IRF2804 work fine by using
proper heat sinks with them. SPWM (sinusoidal pulse width modulation) technique is used to generate pure sine wave
ouput from inverter. PIC16F877A microcontroller is used to generate SPWM .
These SPWM waves are fed to MOSFETS of H bridge. H bridge Mosfets are operated
in such a way that a pulsating output is obtained from H bridge output. The
generated SPWM is shown in figure below:
Output of
H bridge is fed to LC filter to remove harmonics from output. Neat and clean
sine wave output can be obtained by using proper LC filter. I have just try to
give you brief overview of pure sine wave inverter or SMPS method pure sine
wave inverter.
Before making pure sine wave inverter one should keep these
things in mind:
- One must have basic idea on electronic components
- Power electronics circuits are very complicated.
- You may have to make your circuits again and again to find issues.
- Components selection is very critical like MOSFETS, MOSFET drivers and LC Filter values selection.
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